Wuxi City Haijun Hydraulic Electric Machines & Equipment Co., Ltd
5 1

Semi-portal Continue Casting Machine , CCM Billet R4M 22kw - 1000kw

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Wuxi City Haijun Hydraulic Electric Machines & Equipment Co., Ltd
[China]

Address
Yandai Village, Dongbeitang area , Wuxi, Jiangsu China Wuxi Jiangsu
Phone
86-0510-82613968
Contact name
manger

Quick Information

  • Brand Name: Haijun
  • Place of Origin: China
  • Model Number : R4M 1strand

Description

 

Semi-portal Continuous Casting Machine, CCM Billet R4M

 

standard radius:4m

Strand No:1/2/4/8

Max speed:3m/min

 

We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.

 

 

Description:

 

1. Basic standby technical parameters:

Steel billet casting machine radius

4m

Strand quantity

1 strand

Ladle support type

Dumping ladle,Ladle mounts,Ladle car

Tundish carriage

Semi-portal, cross sliding function

Casting method

Metering nozzle, open casting

Secondary cooling

Water cooling , 1 adjusting circuit

Withdrawal straightening machine

Totally 5 roller, progressive straightening

Roll table

Chain group centralized drive

Dummy bar

Rigid, with self-adapting dummy bar head

Billet cutting

Manual cutting

Billet conveying

Group centralized live roller table

Cooling bank type

Simple cooling bed

 

2.  Technical process description and capacity of steel billet CCM

Induction furnace:

Nominal capacity

5T

Tap-to-tap cycle 

45min

Furnace quantity 

3set

 

Production capacity 

Working days

330 days/year

Average number of daily furnace

24/day

Production capacity

80000t/year

 

3.  Casting speed, productivity and strand quantity

    R4m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

Casting sectional area(mm)

80×80

 

100×100

 

120×120

 

Casting speed(m/min)

3.0

2.8

2.6

 

NO.

Billet

size

Casting speed

hourly output

(tons)

Daily output

24hour

(tons)   

Annual output(330days)

(tons)

1

80×80

3.0m/min

7.42

178

58,766

2

100×100

2.8m/min

10.81

259.

85615

3

120×120

2.6m/min

15.69

377

124,266

   

    The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

Steel grade

Casting grade(m/min)

Effective deformation rate(ε)

Allowable deformation rate(εmax)

Straight carbon steel

1.82.5

Please refer to the computational table

0.25

Low alloy steel

1.32.0

Please refer to the computational table

0.150.2

 

4.  CCM equipment parts list  

No.

Machine name

Weight

Unit

Quantity

 
 

1

Ladle mounts

6T

set

1

 

2

Tundish car

2T

set

1

 

3

Tundish

1T

pec

1

 

4

Mould 80×80

0.53T

set

1

 

5

Mould cover

0.1T

set

1

 

6

Vibration device

1.5T

set

1

 

7

Secondary cooling spray tube

0.5T

set

1

 

8

Secondary cooling guide part roll

0.5T

set

1

 

9

Secondary cooling overboard steam drain system

1.1T

set

1

 

10

Straightening and withdrawal machine

6T

set

1

 

11

Dummy bar

0.8T

set

1

 

12

Dummy bar putting device

0.8T

set

1

 

13

Roller before cutting

2T

set

1

 

14

Simple cooling bed

1.2T

set

1

 

15

Billet head and cut off slag collection system

0.5T

set

1

 

16

Roll road

2T

set

1

 

17

Billet out-going roller

2×2=4T

set

2

 

18

Steel lateral shifting machine

0.6T

set

1

 

19

Flame cutting machine

0.8T

set

1

 

20

Hydraulic station system

2T

set

1

 

21

Water cooling station

1T

set

1

 

22

Three electric system

0.5T

set

1

 

22.1

Electric control system

 

set

1

 

22.2

Scene meter

 

set

1

 

22.3

Computer system

 

set

1

 

23

Steel platform

36T

set

1

 

 

 


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